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Common mistakes and solutions for scaling up complex emulsions
Micropore Technologies has identified several recurring challenges in the scale-up process. By understanding these common mistakes, manufacturers can implement more reliable strategies to ensure consistent particle engineering from development through to manufacturing.
In the pharmaceutical and specialty chemical industries, complex emulsions – such as water-in-oil-in-water (W/O/W) double emulsions, microspheres, and encapsulated fragrances – are notoriously difficult to move from the laboratory to commercial production.
While a formulation may perform perfectly at a 50mL scale, increasing that volume often necessitates manufacturing trade-offs that compromise product integrity, triggering lengthy re-optimisation processes to resolve.
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